We are frequently asked "What are the differences between sealed or gel batteries and the more conventional wet, lead acid batteries?"
Below are some general differences for the consumer to consider.
STATE OF CHARGE VS SPECIFIC GRAVITY VS VOLTAGE
100% 1.265 12.62(6.3)
90% 1.251 12.54
80% 1.236 12.45
75% 1.225 12.40(6.2)
60% 1.206 12.27
50% 1.190 12.18
25% 1.155 11.97(6.0)
DISCHARGED 1.120 11.76
When batteries are connected in parallel, as in most R.V’s, the positive terminals are connected together and the negative terminals are connected together as shown below:
When one amp of current passes through a circuit with zero ohms (the unit of measure for resistance) of resistance, no voltage drop occurs. Even when the circuit current increases to 200 amps through zero ohms, still no voltage drop occurs. The amount of resistance encountered by a current causes a voltage drop. Ohm's Law explains how small resistance values can cause severe voltage drops. The basic form of Ohm's Law is E = I x R, where the current, I in amps, is multiplied by the resistance, R in ohms, to equal the voltage drop, E in volts. To see the affect resistance has on voltage we use Ohm's Law and solve for voltage as shown here by the following equation: I(Amps) X R(Ohms) = E(Voltage).
1 Amp X 0(Ohms) = 0 (no voltage drop)
200 Amp X 0(Ohms) = 0 (no voltage drop)
1 Amp X 1 Ohm = 1.0 volt dropped
200 Amp X 0.01 Ohm = 2.0 volt dropped
200 Amp X 0.02 Ohm = 4.0 volt dropped
The Society of Automotive Engineers, S.A.E., has established the maximum voltage drops for common electrical circuit cables and connections. The acceptable voltage drops are shown below:
Voltage Drop (Volts) American Wire Size Current Component Application
0.01-.09 16 - 20 1-20 Computer Connections, Low Current Accessories
0.1-.2 4 - 14 20-100 Alternators, High Current Accessories
0.2 00 - 4 100+ Battery/Starter Cables
0.2-.3 N/A 100+ Heavy Duty Switches, Solenoids
For years, “Cold Cranking Amps (CCA tested at 0 F) have been the industry standard of battery amp rating, but in recent years some battery marketers began testing their products at different temperatures, which result in different ratings. “Cranking amps”(CA), sometimes called “Marine Cranking Amps”(MCA), for example, test battery performance at 32 F or 0 C, so the rating numbers will be higher than a CCA rating. Since manufacturers’ specifications are based on 0 F, you may want to base your buying decision on the CCA rating.
That’s why it is important to remember, batteries displaying higher rating numbers don’t necessarily deliver more performance. Check your battery catalog/replacement guide or your auto’s owner manual to make sure you are buying a product that meets your vehicle’s requirements-and be sure to take a good look at the temperature at which a battery has been tested and the reserve capacity. If you don’t examine the battery label closely, you could end up with a product that is not really powerful enough to serve your vehicle. With today’s electronically-sophisticated equipment, your vehicle depends on your battery more than ever.
You also may see a battery rated with “Hot Cranking Amps”(HCA) or some other unfamiliar rating. Most products marketed with an HCA rating promise better performance in warm climates, but beware! Only CCA and CA ratings are approved by the Battery Council
International(BCI). In fact, the BCI requires that “CA”-rated products carry a “CCA” rating with equal prominence so that proper comparisons can be made. You can’t really be sure of a rating that is not approved by the BCI.
Presented below is a table which shows the differences between CCA’s, CA’s and HCA’s.
CCA’s CA’s HCA’s
0 F 32 F 80 F
275 340 400
345 430 500
415 520 550
450 560 650
520 650 750
590 740 850
625 780 900
660 825 950
695 870 1000
765 960 1100
To avoid the trap of such marketing gimmicks, you can calculate the approximate CCA from other ratings by the following formulas:
CA (@32 ) X .80 = CCA and HCA (@80) X 0.60 = CCA
Below is a table showing the specifications of popular Centennial and Batteries Northwest wet-lead acid, deep cycle batteries and some Trojan group sizes also. Measurements are “overall dimensions” and therefore include any handles, ridges, etc.
GROUP SIZE CCA(0 deg) RES. CAP / WEIGHT 20 HR. CAPACITY DIMENSIONS
Length Width Height
DP24(CEN) 550 125/41 85 11 1/4 6 3/4 9 3/4
DC24(CEN) 600 150/46 87 11 1/4 6 3/4 9 3/4
DC2 (CEN) 650 160/52 105 12 3/4 6 3/4 9 3/4
DC31MF(CEN) 800 225/61 135 13 1/4 6 13/16 9 1/4
B2200 (BatNW)* 500 220/63 225 10 3/8 7 1/8 11 3/16
B24DC(BatNW) 600 110/41 80 11 1/4 6 3 /4 9 3/4
B27DC(BatNW) 650 145/52 87 12 3/4 6 3/4 9 3/4
SCS150(Trogan) ----- 150/50 100 11 1/4 6 3/4 9 3/4
SCS200(Trojan) ----- 200/60 115 12 3/4 6 3/4 9 3/4
SCS225(Trojan) ----- 225/66 130 14 6 3/4 9 3/4
T-105(Trojan)* ----- 447/62 225 10 3/8 7 1/8 10 7/8
T-125(Trojan)* ----- 488/66 235 10 3/8 7 1/8 10 7/8
T-145(Trojan)* ----- 530/72 260 10 3/8 7 1/8 11 5/8
*Please note that these are 6 Volt batteries and two of them, connected in series, are required to produce 12 volts.
The deep cycle batteries shown above have plate designs that consist of a higher density active material than standard automotive batteries. This higher density material enables the plates to withstand the stresses of repetitive cycling better.
The grid alloy in a deep cycle is specially formulated to increase the active material adhesion to the grid thereby providing additional protection against the stresses and abuses of cycling and vibration.
One significant advantage of using the grid alloy (antimony) in deep cycle batteries is that it allows the user to cycle(discharge and recharge) the battery over 250 to 2200 cycles, depending on the type and depth of cycle. One disadvantage is that while “extra” cycling is enhanced, this battery gasses more and water levels must be checked routinely. The atimoney alloy also increases the “self-discharge rate” when compared to automotive, absorbed glass mat (AGM) or gel batteries.
The Plates designed for GC2200, T-105 , T-125 and T-145 use the same active material and alloy of the other deep cycle batteries but both negative and positive plates are up to 60% thicker than those found in a 24DC or 27DC. The significance of this is that these 6 Volt batteries should have life span up to 60 to 70% longer than the other batteries listed.
Those RV-ers who prefer to stay in campgrounds with full hookups have different requirements than those who enjoy primitive camping without hookups.
Water pump for 45 minutes; includes two showers (.75 hrs. x 5 amps) = 3.75 Ah
TV, color for 2 hours(2 hrs. x 4 amps) = 8.00 Ah
Miscellaneous (clock, LED pilot lights, etc) 2.00 Ah
Total 31.75 Ah
The total daily consumption of 31.75 may not seem like much, but, in relation to battery capacity, it can be considerable. If the RV has only one Group 24 battery with a rating of 90 Ah, using 31.75 Ah would deplete 32% of the battery’s capacity. Two Group 24’s connected in parallel have the capacity of 180 Ah (90 Ah + 90 Ah). A daily consumption of 31.75 Ah would deplete 17% of the capacity available. If you dry camped for 3 day (31.75 x 3 days= 95.25 Ah), 52% of your battery capacity would be depleted. The more Ah capacity that is available to your DC accessories, the longer your systems will run. You can increase more Ah by using either higher capacity batteries or connecting multiple batteries (2 or 3 or 4) in parallel, if you have room in the battery tray.
* This information is taken from “RV ELECTRICAL SYSTEMS-A Basic Guide to Troubleshooting, Repair and Improvement” by Bill and Jan Moeller, 1994, Ragged Mountain Press, Camden, Maine.
Specific charging rates or times cannot be specified for batteries due to several factors that can vary, such electrical capacity of battery, temperature of electrolyte, state of charge and battery age and condition. We recommend the use of a hydrometer which measures specific gravity to monitor "how much" to charge.
These following tips can be used as a general guide for safe charging.
Reserve Capacity Slow Charge Fast Charge
80 minutes 10 hrs at 5 amps 2.5 hrs at 20 amps
80-125 minutes 15 hrs at 5 amps 4.0 hrs at 20 amps
125-170 minutes 20 hrs at 5 amps 5.0 hrs at 20 amps
*(If batteries are connected in parallel for charging, the output of the charger will be divided equally among the number of batteries being charged and the charging time will increase).
Recharging at the slower rate will prolong battery life.
If a battery fails to test "good" after two charging and load test cycles, replace the battery.
The best way to determine when a battery is fully charged is to check specific gravity of each cell with a hydrometer. (background--As the battery discharges, the sulfuric acid content of the electrolyte solution is reduced, leaving water. Therefore, the specific gravity decreases as the battery is discharged).
Specific gravity measurements show the state of charge of a battery according to the following chart.
State of Charge Specific Gravity
100% 1.265
75% 1.225
50% 1.190
25% 1.155
Discharged 1.120
When a battery is below 75% of full charge, sulfation (or hardening) of the plates begins to occur and permanent battery damage may result. It is important to keep batteries as fully charged as possible.
Answer: In the SERIES CONNECTION, batteries of like voltage and Amp-Hr capacity are connected to increase the Voltage of the battery bank. The positive terminal of the first battery is connected to the negative terminal of the second battery and so on, until the desired voltage is reached. The final Voltage is the sum of all the battery voltages added together while the final Amp-Hr, Cranking Performance and Reserve Capacity remain unchanged.
Battery System: 12 Volt, 225 AH
Using Two T-105 Deep Cycle Batteries
(6 Volts, 225 AH each)
Answer: In PARALLEL CONNECTION, batteries of like voltages and capacities are connected to increase the capacity of the battery bank. The positive terminals of all batteries are connected together, or to a common conductor, and all negative terminals are connected in the same manner. The final voltage remains unchanged while the capacity of the bank is the sum of the capacities of the individual batteries of this connection. Amp-Hrs, Cranking Performance and Reserve Capacity increases while Voltage does not.
Battery System: 6 Volt, 450 AH
Using Two T-105 Deep Cycle Batteries
(6 Volts, 225 AH each)
DEFINITIONS
Background: A reading of 11.89 volts(0% charge) indicates the battery state of charge and a shorted cell may not exist in the battery. Compare the actual reading obtained to the BATTERY VOLTAGE vs. STATE OF CHARGE CHART to determine the battery’s state of charge shown below. Readings below 12.45 volts indicate low state of charge and might be the reason the battery cannot crank the engine. A reading of about 10.55 volts(4.22 for six volt batteries), indicates the battery may have a shorted cell and should be replaced.
OPEN CIRCUIT VOLTAGE vs. STATE OF CHARGE
12.66 VOLTS 100% CHARGED
12.45 75
12.18 50
11.97 25
11.76 0
Place the source car (good battery) close enough to the dead car so that jumper cables can reach between the batteries without stretching too tight. The jumper cables should be long enough and the cars close enough so the jumper cables have plenty of slack. Do not let car bumpers touch each other. Wear protective eye glasses. Do not attempt to jump start a car if gasoline fumes are present around either the source car or the car with the dead battery.
Turn the source car off before making any jumper cable connections between the two batteries. Having the source car OFF lowers the voltage on the source battery voltage. The lower voltage helps reduce the amplitude of voltage spikes generated when jumper cables are connected to the dead battery. Make your last connection be the ground on the car being jumped and maximize the distance of this connection from the positive terminal.
Background: Avoid voltage spikes at the battery terminals. Voltage spikes are generated when jumper cables or battery charger cables are connected to the battery terminals of a weak or dead battery. These voltage spikes can shock computers memories and alter information stored in sensitive memory chips inside computers. The most sensitive memory chips are called EEPROMs (Electrically-Erasable PROMs) or NVM chips (Non-Volatile Memory).
Presented below are the “basic” testing procedures used by professionals to determine if your battery is “good” or “bad”. These are presented in a “bullet format” for ease of reading and interpreting. More detailed discussion can be found on the internet should you want to pursue it.
STEP 1: VISUAL INSPECTION
STEP 2: STATE OF CHARGE
STEP 3: LOAD TEST THE BATTERY
STEP 4: ANALYZE RESULTS
Batteries Northwest sells a diversified array of batteries, battery related accessories and diagnostic / test equipment for a wide variety of applications.
(503) 362-2684
Sales@batteriesnorthwest.net
2725 Portland Rd NE,
Salem, OR 97301